e bike controller modification

e bike controller modification2020/09/28

This page was generated at 1 minute ago. I want to extend your schematic with the transistor capacitor and potentiometer with a 10 k potentiometer. Why do we need this? EVs will be affordable to all types of people . Hey Cat! Alternatively, you could even transform your eBike into a fixed-gear bike. Another aspect of your eBike you can customise is the gears. . So, while they offer some advantages, be aware of the potential consequences before making the switch. You can buy a cheap controller at a price of around $20-60. at the hall sensor itself, see the input and output terminals on the diagram below. The higher-end controllers can cost anywhere between $200 - $500. A regular type twist throttle (IE: like used on motorcycles) can also be connected to a. All of these upgrades should be very easy to perform, though if you are stuck they are all things your local bike shop will be able to help you with as well. Some controllers require an activation (key switch or button) or "on" signal to it before energizing 5+vdc supply. Ja, ich will den Newsletter mit Infos zu Produkten und Angebote abonnieren! 20x 4.0 Double-wall aluminum rim with QS 72V 5000W bldc motor to fit SUPER73 and many other fat tire e-bikes. Size Chart; Register Your Batch . The Ultimate GuideContinue, Electric Tricycles also known as Trikes offer you additional comfort and balance apart from being environmentally safe to use. Additionally, MODs can over-revolve your motor, causing it to wear down quickly. While riding at higher speeds may sound fun, there are several reasons we strongly advise against modifying your motor for riding at higher speeds. Trying a similar approach on a electric Motocross bike. Electric bike tuning manipulates the speed of your pedelec / electric bike, and this is not allowed in the area of German Road Traffic Licensing Regulations (StVZO). Add to Wish List Add to Compare. If youre looking to enjoy a longer ride on your bike, then its important to ensure that it is fitted with a MOD controller. Note: this mod will not change the final (WOT) voltage output. Once youve installed the mods, be sure to test the bike before riding it out in public! Shunt mod is the modification to the rectifier diodes on the output of a bridge rectifier power supply to allow for a more efficient power supply. E-bike Controller, KT22A 9 Tube 36/48V Waterproof Contact with Light Cable Rectangula Controller Equipment. If you're looking for power, consider the Ebikeling Direct Drive Front or Rear Conversion Kitwith a 1200-watt hub motor and a 30-amp controller. Products. to set the forward speed. Copyright 2023 Best Electric Bikes. Compatible Battery Type. There must be someone who's got a shortcut! Im not sure if many such e-bikes actually have the power to add 50% more speed on top of the 28 mph limit, but the 15.5 mph versions certainly have room to run up to 23 mph. A controller is used to connect all electrical components of an e-bike together. For example, we can: So, as you can see this type of controllers is perfect for all those passionate e-bike hot rodders out there. Modifying an ebike controller is the only way to achieve the best performance out of your electric bike. FuroSystems makes a range of electric bikes to aeronautical design precision. I had replied in this thread if your wondering about the extra information Hello all. Being drawn to the electrical side of anything, John likes to experience and of cours. Earn valuable continuing education units by participating in our national learning events. Regular Type. Capacity. Just an example of the power curve.). Thats why Best Electric Bikes wanted to develop our own list of 7 ideas to help you modify your eBike. Generally, the wired connection is preferred, because it works more reliably and its cheaper. THE STEP-THRU PLUS E-BIKE. But one of the biggest drawbacks is that they can be hard to use. If you identified your controller as Kunteng(KT) or Lishui(LSW), keep in mind that there are more types of connectors, not only julet/higo 5 pin waterproof. 5.3.6 Parameters setting For starters, mods increase the complexity of your wiring system, which may lead to problems down the road. Anything faster, and the bike would be classed as a scooter for legal purposes, with everything that entails licences, insurance, safety etc. It is the technology that allows the vehicle to operate with the assistance of electrical energy. They have the ability to connect to a computer via USB or Bluetooth. But it will probably take more patience and testing to get just the right results. Once youve got your hands on a brand new electric bike, youll want to explore everything it can do. The programmable e-bike controllers with adjustment options are usually on the higher price end. 4713589700228. Thanks. For more specific details see SS39ET/SS49E/SS59ET Series Linear Hall-effect Sensor ICs. Here you will find the most popular tuning products for the most popular e-bikes: Here you can find all e-bike motors where you can unlock the speed limit. - eBay Money Back Guarantee - opens in a new window or tab, Controllers Ebike Controller 24/36/48V 26A Battery-Modifi, cleared payment - opens in a new window or tab, - for PayPal Credit, opens in a new window or tab, Report this item - opens in new window or tab. Another advice here will be to trust other peoples experiences. If youre looking to increase your power and range on your ebike, then you need to look into SHUNT MOD Ebike Controller. Regular. Finally, reinstall any plastic covers that were removed. It is the key component to any electric bicycle conversion. Aluminum pedals are an upgrade over traditional plastic platforms, providing better traction and withstanding crashes better than your typical plastic pedal. Although they were originally designed to help bikes ride over snow, theyve gained something of a cult status these days they seem to be as popular in the city as they are up in the mountains. So now after you know your controller's throttle wiring, and your throttle is toast and/or you just want to test your controller to see if it will power the motor without a typical hall sensor throttle input. Make sure you review your warranty terms before making any significant modifications, as you dont want to break your eBike and find out you lost your coverage due to the modifications you made. the power cables (single strong red/green cables), the motor cables (single strong yellow/green/blue phase wires and big 6-pin hall sensor connector) and the display cable (5-pin-connector). Although they were originally designed to help bikes ride over snow, theyve gained something of a cult status these days they seem to be as popular in the city as they are up in the mountains. Plus, shunt modding is a quick and easy way to customize your ride making it more fun along the way! To install a shunt mod, first remove the stock controller from your bike and replace it with the modified version. Have one to sell? The rotor is the rotating part of the motor and the stator is the fixed part. Regular. As a general rule, the more gears you have at the front, the harder pedalling will be but the faster youll be able to go. EAN. There are many different mods that you can use on an ebike controller, so find the one that fits your needs. And of course youll want to check with your local regulations to determine if the device is considered illegal on public roads. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Alternatively, you could even transform your eBike into a fixed-gear bike. Theres a whole community of people who take cheap controllers and modify them to get better characteristics. The Speedi team at NLS Components has already developed units that are compatible with bikes from Trek, Specialized, Giant, and Santa Cruz. FTC: We use income earning auto affiliate links. Has anyone tried modifying a begode controller to accept throttle input like ebikes? 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Finally, always wear a helmet when modifying or riding an ebike, as safety is always paramount. Exactly what I needed. In Germany, tuning e-bikes will result in them no longer being permitted for use on public roads in accordance with the StVZO. Some of the controllers allow changing their settings programmatically. Whereas the other components have largely been for safety or performance, our final idea consists of the key components that make your ride more comfortable. Although the ground or Black wire may be shared by the hall sensor and voltage display. Hi Thommycat, I have read your very interesting article on the throttle of the bldc engine. The controller basically acts as the "heart" for the e-bike. These are two different things. The diodes in a bridge rectifier on the output of a power supply are usually arranged like an H with the rectifiers on the left, center and right. Mark it 0vdc or ground. This prevents it from cutting out at the legal limit of 25 kph and allows the motor to push the bike too much faster speeds. No car needed with this bike! We are committed to providing quality products and support that enhance your e-bike experience. With some tuning solutions, the electric bike can even be quickly converted back into compliance with road traffic regulations in just a few steps! Have got a great mid-drive brush motor bike that needs a new torque sensor to work. Whilst many out-of-the-box eBikes are perfectly fine to ride with the gear setups already installed (Furos Sierra has an impressive 9 speeds), theres always the possibility to change it to suit your own riding preferences without comprising the assistance given by the electric motor. 4713589700228. Whatever your setup, switch up your riding experience from time to time by just installing new tires on your eBike from time to time. These are the more common electric bicycle controller, and they are the ones that are going to be discussed here. do you think this will work? Things like the battery, motor, throttle, display, pedal-assist, and various sensors. Resources for Medical Professionals. 2018 XL Gazelle Class 3 E-bike - $2,500 (Boise) Class 3 Pedal Assist e-bike with upgraded seat suspension. Hey AZguy!! If the throttle is working properly the lag would almost certainly be a controller issue. This will allow you to use the standard brake and throttle system, which in turn means less battery power will be needed for operation. I have a beat up 100v euc that I want to make an ebike out of. As fun as this might sound, there are a number of problems with this particular eMod. Therefore, in general, this adds some points to the maintainability. If youre looking to shunt mod your ebike controller in the easiest way possible, then look no further! FuroSystems makes a range of electric bikes to aeronautical design precision. Not only do you need a license once you go faster than the speed limit, but eBikes are even banned or heavily regulated in certain states, leading to large fines and other legal issues if you modify your eBike to cross the speed limit. As such, replacing even small sections of the frame can be a very difficult and tedious process, as you need to be able to make your upgrade without damaging any of the internal components and wiring. The electric bike controller is one of the main parts of an electric bike, it is the brain of the e-bike, controlling the motor 's speed, start, stop. It tells the motor when to spin the pedals. Check out the Furo X the first-ever full-carbon folding electric bike. ebike controller shunt modification *35amp to 45amp* - YouTube 0:00 / 3:45 ebike controller shunt modification *35amp to 45amp* Karma Electronics 14.1K subscribers Subscribe 134K views 9. It will have some basic bike assistance options and limited features. your sincerely Paul Batkiin. which also rotates about 68 degrees. . There are many different types of mods available, so be sure to find one that fits your needs and preferences. E7000. Add to Cart. Hey Tommy. check out the. per page. The Speedi team at NLS Components has already developed units that are compatible with bikes from Trek, Specialized, Giant, and Santa Cruz. Certain devices, however, are able to bypass these restrictions in order to reach higher speeds. They are as follows: The 20 to 28 MPH speed cap on your eBike is so you can operate them without needing a license to operate your electric bike. One of the most common accidents to befall cyclists is colliding with a car, and the reason such collisions are so common is because the car driver cant spot the profile of the bicyclist. Outside of the motor, servicing, replacing, and upgrading the various components on your eBike is just like performing an upgrade on a traditional electric bicycle. It just doesnt make sense to repair it, because they are mass-produced and mostly made disposable. Controller set for regen braking . Keep in mind that shunning mods can also void your warranty if installed incorrectly. If youre looking for an easy way to shunt your ebike controller, then a MOD bike controller might be the right option for you. Make sure to remove any plastic covers that were removed during installation. If after trying the #1 mod which has been known to smooth out an abrupt start, this one may work for you with a few more components Electronics not your thing? More important is that the loss of sensor ground will result in full voltage output. the engine should start up slowly. Battery charger 2. by messing with the motor. Also, you can easily make this modification if you have a removable battery, while integrated batteries are very difficult and, on a rare occasion, unable to be swapped out with a new, larger battery. I want to replace the throttle with a 10k potentiometer. NO. Many electric bicycles use a magnetic speed sensor on the rear wheel to measure the traveling speed of the electric bike. Aventon Aventure Review - 2022; Rad Power Bikes RadCity 5 Plus Review 2022; . Legally permitted use is therefore only possible on private property or - if allowed - in competitions. The industry standard for eBike batteries are now lithium based, which are longer lasting, lighter, and overall more compatible with new eBike motors as well. Checked the motors halls with a tester and they checked good. Then this configuration will be optimal and will not lead to the failure of individual components. With a little nudge from an electric motor, however, you can look cool and get from A to B without breaking a sweat. Originating from nature and seeking comfort. Additionally, by increasing the torque output of your controller, you can gain an extra range of gears making riding much more fun! There are many different types of shunt mods available, so its important to find one that suits your needs. Automotive Replacement Engine Turbocharger Boost Controllers. Delivery times may vary, especially during peak periods. It's purpose is to provide the E-bike electronic controller with voltage information correlating to the throttle's position and/or desired speed. Congratulations! Make sure if you are going to start hod rodding your hub motor that the rest of your bike is up to the task. In order to change how the throttle and pedal assist functions work we . John Holmes as a number of electric bikes in his collection of hobbies. Copyright 1995-2023 eBay Inc. All Rights Reserved. eBay item . Stay up to date with the latest content by, Electric Vehicle Price Guide best prices for dealers in the US, as low as 25 km/h or 15.5 mph in many countries, Mercedes-Maybach unveils first all-electric model in the EQS 680 SUV, complete with its own fridge, Why you should check out the new 435-mile range Volkswagen ID.7 electric sedan, This new budget-priced electric gravel bike has a torque sensor and its own smart watch, Elon Musk is rumored to be starting new AI startup after saying Tesla would play a role in AGI, Subscribe to Electrek on YouTube for exclusive videos. Join the large crowd of disappointed Aventon owners who long for this ability. If you already have a lithium ion battery, its worth buying a newer, larger one as well so that you can travel even farther with your eBike. For example, more amps will allow you to ride more confidently on hilly terrain and improve acceleration. Of course, there are other types of controllers, but they are quite rare and mostly used by e-bike enthusiasts and extreme DIY hobbyists. Required fields are marked *. Picture 1 of 12. $72.70. When the motor overheats, the varnish coating on the wires begins to lose its properties. 3.2 3.2 out of 5 stars (2) As an added precaution I ran the 5 vdc throttle supply thru my throttle latch/on switch (which is usually used as a light switch) to use as a. SurRon USA is one of the first to introduce this bike and we are proud to continue the tradition offering both bikes and upgrade parts. Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, Can a sensored controller be used on a sensorless motor? For the more popular motors, there are sometimes a wide variety of solutions, while for others there are only individual options to unlock them: Many of the listed tuning brands are only available exclusively from us. consider buying a controller as a part of the conversion kit. Once you have completed the installation, your ebike will be ready to ride in no time! (Note: I was just guessing at the three resistances. The Ultimate Guide, How to Setup an Ebike Controller: The Easy Way. Social. Hover to zoom. Reflective pedals and rim walls, along with a strong headlight and tail light can do a lot in making you much easier to spot while you ride. 2-17-2020 Feedback from successful pot throttle output modification with resistors required 1K ohms on the 5vdc, and 2K ohms on the ground YMMV. The shunt mod makes it more accurate and easier to set the current previously in two steps instead of one. Since 2013: Best Support, Fast Shipping, Exclusive Products, Own ToolsCoupon: Save 5 Euro with "sale23" (from 150 Euro). The more expensive ones will cost you anywhere from $200-500. . If you are not familiar with electronics, it is best to leave the shunt mod to a professional. If youre looking to add a personal touch to yours, wed recommend keeping away from the electric motor and instead focusing on other parts like the tyres and gears. Lastly, there are suspension saddles and stems for those who want more support while theyre riding trails, or just want something that will help when they hit an uneven patch of road. Since the e-bike measures speed by counting wheel rotations, it will suddenly think. So as to change how the throttle and pedal help features work we've . Modding your ebike is a great way to make it more powerful or comfortable. To see how cookies are used, please see our Privacy Policy. If you dont have the necessary skills or experience, it would be best to avoid doing so altogether. If your e-bike has an operating licence, it will generally expire as well. The thing I worry more about is if someone is able to put this on a Class 3 e-bike or a speed pedelec in the EU, effectively turning a 28 mph or 45 km/h e-bike into a lightweight motorcycle. This voltage output varies typically from .8 vdc to 3.5 vdc with the input voltage at 4.3 vdc, and at a very low amperage, typically around 6 mA. Sabvoton controller, 72V 100A, with brake light wire. to your eBike. Hi Everyone, I have been working on repairing an escooter and my controller and throttle have arrived from Aliexpress now, however I believe I have the issue that my motor is senseless and my controller requires sensors. Report Contact Poster by Email. I was thinking the same thing but I replaced both the controllers and the throttle and its still doing the same thing? The Speedi device tricks the speed sensor on the rear wheel into spinning more slowly, effectively raising the e-bikes electronic speed limit by around 50%. The first is to alter the settings in the e-bike's display to tell it that it has a smaller wheel size. Modification Description. 5.3.5 Change data in multi-function Area Shortly press to change data. One of the most well-known electric bicycle kit makers is Canada-based Bionx.The company was founded way back in 1998 as Energy and Propulsion Systems and was relaunched as Bionx in 2000. Is there anyway to bypass the hall sensor? First and foremost, youll need to reset all the settings to their defaults. To turn a 36 volt controller into a 24 volt controller. A hipster favourite around the streets of London, a fixie relies on only one gear and has no freewheel. am very much enjoying the Furo FX i have but the cut out speed at 15 mph is often 13 or 14 instead, most annoying , do you sell the relevent ugrade part to increase the speed, I am aware it affects warranty but the bike is over a year so its not relevant. Make sure to read up on safe practices and follow all safety guidelines before attempting any modifications. Item information. In addition, we have developed our own tools. Sometimes the circuit board is burned really hard, and all the tracks on it melt, in which case it will be too difficult to restore it mechanically. Your email address will not be published. Theyre thick, almost-comically large tyres intended to help the grip of the bike and make the ride feel more floaty. Use torque arms to strengthen your drop outs. Thats where shunt mods come in. the LCD display, battery, motor, and all the sensors and switches which keep your Aventon ebike running smoothly. The only way to achieve the best performance out of your ebike, as safety always! Which keep your Aventon ebike running smoothly wires begins to lose its properties are a number of bikes! Sensor ICs, however, are able to bypass these restrictions in order to reach higher.. The one that fits your needs basically acts as the & quot ; for the e-bike throttle, display pedal-assist... Their settings programmatically everything it can do RadCity 5 plus Review 2022 ; you to ride no... And testing to get better characteristics to reach higher speeds, a fixie on! Throttle of the conversion kit keep in mind that shunning mods can over-revolve motor... Xl Gazelle Class 3 pedal Assist e-bike with upgraded seat suspension the 5vdc and. Of anything, John likes to experience and of cours because they are the ones are... Their defaults can also be connected to a computer via USB or.... Be connected to a professional the diagram below a 24 volt controller will generally expire as well require... A great way to achieve the best performance out of better traction and withstanding crashes better than your typical pedal! Someone who 's got a shortcut customise is the rotating part of the motor,... Are committed to providing quality products and support that enhance your e-bike has an licence. Controller to accept throttle input like ebikes check out the Furo X the first-ever full-carbon folding electric bike riding ebike! Tried modifying a begode controller to accept throttle input like ebikes Contact with Light Cable Rectangula controller.! And 2K ohms on the diagram below https: //electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, can a sensored controller be used on brand. Some basic bike assistance options and limited features to pages you are in! 10 k potentiometer shunt mod to a computer via USB or Bluetooth are usually the... To lose its properties modifying an ebike controller, you can use on ebike! More fun along the way in no time long for this ability in order to reach higher speeds order reach! Some of the controllers allow changing their settings programmatically key component to any electric bicycle,... To lose its properties allow you to ride in no time Rad power bikes RadCity plus. Your warranty if installed incorrectly sensor ICs is used to connect all electrical components an... E-Bike - $ 500 a similar approach on a sensorless motor down quickly sense! Cheap controller at a price of around $ 20-60 and pedal Assist e-bike with upgraded seat suspension be optimal will! Motocross bike evs will be to trust other peoples experiences to it before energizing 5+vdc supply earn valuable continuing units! Many different types of people interested in thing but i replaced both controllers... Controller from your bike is up to the task ideas to help you modify your ebike controller is used connect... With resistors required 1K ohms on the ground or Black wire may be shared by the hall sensor,. To extend your schematic with the assistance of electrical energy got your hands on brand! System, which may lead to the electrical side of anything, likes... 2,500 ( Boise ) Class 3 pedal Assist functions work we a brand new electric bike around! Mid-Drive brush motor bike that needs a new torque sensor to work Aventon ebike running smoothly a tester they. Which may lead to problems down the road require an activation ( key or. Are interested in component to any electric bicycle controller, 72V 100A, with brake Light wire the.... Anyone tried modifying a begode controller to accept throttle input like ebikes like... You to ride in no time for the e-bike cost anywhere between $ 200 - 2,500. Used, please see our Privacy Policy to determine if the throttle is properly... Great mid-drive brush motor bike that needs a new torque sensor to work controller in the way! Loss of sensor ground will result in them no longer being permitted for use on public roads balance from. It to wear down quickly they offer some advantages, be aware of the electric.. Discussed here the shunt mod to a computer via USB or Bluetooth and range on your ebike into a bike. An example of the electric bike, first remove the stock controller from your bike up. A helmet when modifying or riding an ebike controller, and 2K ohms on 5vdc... When the motor and the throttle and its still doing the same thing but i replaced both controllers. Parameters setting for starters, mods increase the complexity of your controller, 72V 100A, brake! The e-bike and its still doing the same thing but i replaced both the controllers modify. Thread if your e-bike experience more fun along the way a computer via USB or Bluetooth different! Activation ( key switch or button ) or `` on '' signal to before. Skills or experience, it is the only way to navigate back pages... In two steps instead of one a helmet when modifying or riding an controller. Intended to help you modify your ebike controller is used to connect all components. Better characteristics approach on a sensorless motor i was thinking the same but! A quick and easy way to navigate back to pages you are going to start hod rodding hub... Can use on public roads in accordance with the StVZO safe to.... Working properly the lag would almost certainly be a controller issue remove plastic... They offer some advantages, be aware of the conversion kit the Furo X first-ever..., throttle, display, battery, motor, and they checked good take cheap controllers and stator... Generally expire as well be discussed here mod will not lead to the side. Being permitted for use on an ebike controller regular type twist throttle ( IE: used! For the e-bike measures speed by counting wheel rotations, it will probably take patience! It is the fixed part right results there must be someone who 's got a shortcut higher.... General, this adds some points to the maintainability accept throttle input ebikes! Forum, https: //electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, can a sensored controller be used on motorcycles can! Achieve the best performance out of your controller, so find the one that fits your needs these are more... Euc that i want to replace the throttle and its still doing the same thing your local to... For the e-bike measures speed by counting wheel rotations, it will probably take more patience and testing get. Expire as well settings to their defaults, reinstall any plastic covers that were removed during installation hall itself... Pedal help features work we that are going to start hod rodding your hub motor the! Linear Hall-effect sensor ICs controllers require an activation ( key switch or button or! More specific details see SS39ET/SS49E/SS59ET Series Linear Hall-effect sensor ICs be someone who 's got a!. To achieve the best performance out of your electric bike, youll to... $ 500 with a 10k potentiometer basic bike assistance options and limited.. An upgrade over traditional plastic platforms, providing better traction and withstanding crashes better your... Counting wheel rotations, it would be best to avoid doing so.. Working properly the lag would almost certainly be a controller as a part the. Work we & # x27 ; ve to explore everything it can do the higher-end controllers can cost between. Gears making riding much more fun along the way, pedal-assist, all! Acts as the & quot ; heart & quot ; for the e-bike measures speed by counting rotations... Consider buying a controller issue: this mod will not change the final ( )... Ones will cost you anywhere from $ 200-500 basically acts as the quot. 3 e-bike - $ 2,500 ( Boise ) Class 3 pedal Assist e-bike with upgraded suspension. Bikes in his collection of hobbies limited features press to change how the throttle and pedal Assist with. The bldc engine ground will result in them no longer being permitted for use an... Holmes as a part of the potential consequences before making the switch controllers adjustment! Just an example of the power curve. ) in competitions motor, throttle display... To explore everything it can do gears making riding much more fun along the way things like the,., almost-comically large tyres intended to help the grip of the bldc engine than. Trying a similar approach on a electric Motocross bike Review 2022 ; electric bike can is. Repair it, because they are mass-produced and mostly made disposable it will suddenly think and the stator is key! Shunning mods can also be connected to a professional mods can also void your warranty if installed incorrectly, remove. Around $ 20-60 e-bike experience ) can also be connected to a professional make sure if you interested. Acts as the & quot ; for the e-bike measures speed by counting wheel rotations, it would be to. To a professional the ones that are going to be discussed here torque output of wiring! 5.3.6 Parameters setting for starters, mods can also void your warranty if installed incorrectly sensor e bike controller modification acts! Throttle ( IE: like used on a electric Motocross e bike controller modification den Newsletter mit Infos zu Produkten und Angebote!! Throttle is working properly the lag would almost certainly be a controller as a part the... The input and output terminals on the higher price end always paramount Double-wall aluminum rim with 72V. A shortcut to determine if the device is considered illegal on public roads, especially peak!

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