yamaha rhino 660 troubleshooting

yamaha rhino 660 troubleshooting2020/09/28

When it is safe to proceed in reverse, go slowly. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. Its perfect for tackling any terrain, whether it be tough and rugged off-road trails or simply cruising around the neighborhood. Do not attempt turns on steep inclines. Press the accelerator pedal down to increase engine speed. Depending upon the year and model, the center dash area contains either six gear/indicator lights or a digital display with the gear indicators, fuel gauge, speedometer, odometer, and clock. Bad fuel pump 9. The rider in the story above was lucky that he was only going 40 mph when his engine failed. Cut the area with a wirecutter. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Then, it will die suddenly, and restarting it will be harder than before. The battery may discharge to the point that the starter motor will not operate properly. Yes, the Yamaha Rhino may have a major starting issue, especially in the older variants. RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, REAR: 98kPa, {.98kgf/cm}, 14psi MINIMUM: FRONT: 63kPa, {.63kgf/cm}, 9psi REAR: 91kPa, {.91kgf/cm}, 13psi. But we guess it wont hurt to look down the throttle body and pull the filter. Subscribe to our channel to see more. Be sure cargo is secured - a loose load could change handling unexpectedly. A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side (SxS) repair manual, also termed Rhino UTV or utility factory service manual, is a guidebook for people who want to do the repair and maintenance of their own utility task vehicle. POTENTIAL HAZARD Not wearing the seat belt. manual for the 660 Yamaha Rhino '04-07. For a totally stock model still in good shape, the Yamaha Rhino 660 top speed is between 40 and 42 mph. This overheating will lead to less dampening, so it is recommended to consider upgraded piggyback shocks if youll be trail riding for extended periods in rough-ish terrain. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. So, I changed the crankshaft and the piston rod.. This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. When you restart it, it will again shut down after a while and it will not go more than 10 mph during this time. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. www.501parts.comLike our Repair videos? Manage Settings The auxiliary DC jack can be used for suitable work lights, radios, etc. The Yamaha Rhino 660 is a popular off-road vehicle. But if youre interested in them at all, you should know what the common associated problems are especially if youre thinking about the Yamaha Rhino 660. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Lower the cargo bed slowly to its original position and be sure the it is locked into place. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. Now, use the voltmeter to check if electricity is running through the wires. Place the tailgate in the original position, and then hook the latches. A big problem with the Yamaha Rhino 660 is it is prone to suck dirt. At first, I thought the problem occurred due to the piston slap. Before closing the bed, be sure others are standing away from the vehicle. 2008 Rhino 700 FI Special Edition II YXR70FSP2X If the stator is damaged, it will need to be replaced. If you own a UTV and love to ride it, you know exactly what we are talking Cfmoto zforce is indeed a force to reckon with when you are looking for high adventure ATV for top-quality performance. 2. The gear shift is installed at the forefront of this center console area. However, the Rhino 660 was discontinued in 2013 due to a number of safety concerns. The best way to eliminate fuel delivery problems and hard starts to due to loss of prime is with our 65Liter Relokit.but we also have a complete line of fuel delivery products for the Rhino 660 including fuel kits with primers for the stock pump. Save my name, email, and website in this browser for the next time I comment. Plus, when the cylinders fail to produce enough power, an engine misfire may also happen. Because UTVs arent quite as powerful as their automotive counterparts, the repairs and replacements for parts arent quite as expensive. You should also wear eye protection (goggles or a face shield), gloves. 2008 Rhino 450 YXR45FXR It means the vehicle will start fine in the beginning. Gasoline is poisonous and can cause injuries. We have found some common problems with Yamaha Rhino 660 that should be addressed before purchasing. This vehicle is equipped with an On-Com- mand four-wheel drive switch 2WD/4WD and a differential gear lock switch LOCK/ 4WD. In the meantime, check the oil level regularly and top up as needed. Gasoline can catch fire and you could be burned. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. A common problem for the Yamaha Rhino 660 is engine failure. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. If the indicator light flashes while riding, have a Yamaha dealer check the speed sensor circuit. With a simple yet rugged design, the Rhino 660 looks like exactly what it is a true utility vehicle in every sense. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. If the fuel level is low, refuel as soon as possible. Whats more is that the problem is often accompanied by difficulty restarting the engine afterwards. Only a few people face this problem in their Yamaha. . The most probable issue is that theres corrosion built up. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. Upload manuals that we do not have and get. Some manuals contain both. (See pages 6-16-3.). A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. (Cost, Explained), Your email address will not be published. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. If they must be stored, wrap them in appropriate cushion material. However, there are a few common problems that owners should be aware of. The key identification number is stamped on the key as shown in the following illustration. In this way, it is simple for a person to drill down to find the information needed to maintain and repair their SxS. This vehicle is equipped with three-point seat belts for both the operator and passenger. First, Disconnect the battery. WHAT CAN HAPPEN. WHAT CAN HAPPEN. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. Check the laws and regulations in force before choosing where to operate this vehicle. Be sure cargo is secured so that it cannot move around during operation. You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Clogged fuel pickup line in tank (residue from mfg process) 3. To decrease the spring preload, turn the adjusting ring in direction b. 1985-1988 Yamaha YFM225 Moto-4 Repair Manual. Front shock absorber assembly adjusting ring, Air filter element (Engine and air intake duct), Rear shock absorber assembly adjusting ring, 28.On-Command four-wheel drive and differential gear lock switches. Just clean the clutches and put some grease on them. If necessary, use the brakes gradually to help you go slowly. Each of the subsections will discuss the system components, troubleshooting, and repair and maintenance of that part of the engine. Written manuals may also be purchased. This indicator light comes on when the 2WD/ 4WD switch is in the 4WD position. First, clean your vehicle properly. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. Check the spark plug and change it if necessary. Yamaha YFZ450R Starting System Diagnosis. Use engine braking to help you go slowly. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. 2006 YXR66FAVGR Rhino 660 4WD Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Improper shock absorber adjustment. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. When debris gets inside the air filter, it becomes dirty. Remember that wet brakes may have reduced stopping ability. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. These models are prone to backfiring, mostly due to the use of a carburetor. Move in direction a to turn on the starter (choke). This vehicle complies with almost all state, RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, you must cross shallow, slow moving water, choose your path carefully to avoid sharp. Always be sure the driver and passenger are wearing seat belts. Riding too fast while the vehicle is in 4WD-LOCK. No other 44 utility off-road quad is like Rhino 660. Engine failure, suspension failure, and electrical issues are the most common problems with Yamaha Rhino 660. Not only is it difficult to restart, but you never know when its going to happen again. (2023 Update). If necessary, apply them several times to let friction dry out the linings. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. I'm James. Replace whichever part you find faulty. 2006 YXR66FAEXHV Rhino 660 4WD Exploring Edition Hardwood HD Camo It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. Always keep both hands on the steering wheel when driving. If it's okay, move on to inspecting the crankshaft. This number can be used for ordering a new key. Remove the seat, turn the ignition key and flip the starter switch on. 2008 Rhino 700 FI Special Edition I YXR70FSEPX A sudden shut down of the engine is the main sign of this problem. Carburetor problems are also common in Rhino 660 engines. Never carry passengers in the cargo bed. 1986-1990 Yamaha YFM350 Moto-4 Repair Manual. HOW TO AVOID THE HAZARD. Search in YAMAHA RHINO 660 2007 Owners Manual online. These are some problems that most off-road utility vehicle owners face. Yamaha essentially took the same technology that made the Grizzly 660 such an impressive ATV and installed it into the body of the Rhino. This could distract the operator and increase the risk of losing control and an accident. Plus, if you are getting your Rhino out for driving after a long time, then you may also face starting issues. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. This may fix the problem, but it is not guaranteed. The spring preload can be adjusted to suit the operating conditions. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. If this happens, reduce the load to specification. Congratulations on your purchase of the Yamaha YXR660FA. There is a wide variety of aftermarket parts available. I'm Jason and in my blog, I nearly talk about everything about UTVs. It also includes basic maintenance and inspection procedures. However, if youre just adjusting or replacing smaller parts within the clutch system, prices could be much lower. All manuals should have a table of contents. Test your brakes after leaving water. Most mechanical components are borrowed from the already proven Yamaha Grizzly 660, including the engine, transmission, and suspension. It goes pretty smooth on rough roads. Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. Welcome to UTVautoist. By being aware of these potential problems, you can help keep your Rhino running smoothly for years to come. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. Always check for obstacles before operating in a new area. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. They are also longer (61) wide. Continue with Recommended Cookies. Have you ever felt your car jerk when you give it some gas? Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. SxS repair manuals are often found in electronic and downloadable format. Push the latch plate into the buckle until it clicks. An example of data being processed may be a unique identifier stored in a cookie. 2008 Rhino 700 FI Hunter YXR70FHX 2008 Rhino 700 starter will not activate, solenoid?05 Yamaha 450 rhino carburetor rebuild it2004 Yamaha 6x6 carburetor return line2005 rhino 450 4x4 carburetor problems2006 Yamaha rhino 660 Carburetor manual2000 Yamaha trailblazer 250 carburetor problems2000 trailblazer 250 carburetor diagram2001 Yamaha ATV carburetor adjustment1988 Yamaha 90 cc trail boss carburetor float specs2005 yamaha 350 bruin 4x4 how to work carburetor vacuum1994 Yamaha 400 4x4 carburetor problems1995 wolverine 350 carburetor adjustments1996 yamaha wolverine 350 carburetor1997 explorer 4x4 atv carburetor repair1997 yamaha big bear 350 carburetor1998 Yamaha 425 magnum carburetor FOLLOW ALL INSTRUCTIONS AND WARNINGS. Do not attempt turns on steep inclines. With its dual-range drive, it offers more pulling power. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. 1986-1987 Yamaha Warrior 350 Repair Manual. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. Many users have complained about this. To wear the seat belt properly, do the following: 1.Hold the latch plate as you pull the belt across your lap and chest. ATV models such as the Yamaha Grizzly 660 and 700, Honda 300EX and 400EX, and Polaris Sportsman 500 were hard to beat when it came to off-road capabilities. With a narrow width of only 54 inches, the Rhino is no wider than a standard ATV. The same goes for the spark plugs. Two-wheel drive (2WD): Power is supplied to the rear wheels only. Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. Never exceed the stated maximum load limit for this cargo bed. It is just too wide for my liking where I ride., As for negative reviews, one user found cracks on the frame. Never go down a hill at high speed. Around 2007, Yamaha made this right by committing to install side doors on all new Rhino models and offering to install them free of charge on all previously manufactured Rhino 660s. 2009 Rhino 700 FI YXR7FYGR Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. Another user suggested going for a Rhino. 2007 YXR45FW Rhino 450 Repair Manual Differential gear lock switch LOCK/4WD. And thats not to mention the degradation in engine performance that youll start to see over time. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. 2007 YXR66FSEW Rhino 660 4WD Special Edition In addition, the Rhinos suspension can also be too stiff, which can make the vehicle uncomfortable to ride in and can cause the wheels to bounce. Spring pressure returns the pedal to the rest position when released. Pull up on the latch plate to make sure it is secure. Polaris Ranger EV: Common Problems & Issues, Arctic Cat Prowler 500: Common Issues & Problems, Polaris Sportsman 450: Common Problems & Issues, The Best ATVs for 10-Year-Olds: 4 Great Options. Solution: Start by checking the piston slap. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. (Refer to pages 6-56-7 for the. Check state laws for minimum age requirements. The stock tires vary by trim, being either Maxxis or Goodyear brand. For owners who dont mind spending a little coin, the top speed can be increased to around 55-60 mph by making some modifications, including: While the overwhelming majority of past and present Rhino 660 owners have positive things to say about these vehicles, happy and unhappy owners alike will also be quick to note some negatives as well. Read this manual and all labels carefully and follow the operating procedures described. To change from 4WD to 2WD, stop the vehicle, be sure the lever is set to position a, and then set the switch to 2WD. Replace whichever part you find faulty. The Issuu logo, two concentric orange circles with the outer one extending into a right angle at the top leftcorner, with "Issuu" in black lettering beside it If you have experience working with wires, you can use the following solutions. And if you need any help, were always here to lend a hand. Many owners have reported problems with the Rhinos transmission slipping or jumping out of gear. It was first introduced in 2003 and was designed to compete with other side-by-side UTVs like the Polaris Ranger and the Honda Rincon. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. Pull up on the latch plate to make sure it is secure. And with a smaller build than most other UTVs, the Rhino 660 can go pretty much anywhere a smaller ATV can go, but while carrying a passenger and a much heavier load. WHAT CAN HAPPEN. The Yamaha Rhino 660 is a utility vehicle produced by the Japanese company Yamaha Motor Corporation. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. If dusty conditions are your preferred choice for riding, then check the airbox regularly. He likes to ride both of his rides from time to time. All electrical circuits are switched off. Many owners have reported that the Rhinos body is too fragile and tends to crack or break easily. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. 2007 YXR66FSPW Rhino 660 4WD Sport Edition Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Yes, it can happen. Failure to do so may result in poor performance and premature wearing of the rear brake and V-belt. Well explain the issues in detail and also share info regarding the average costs to fix those issues. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. The engine, transmission, suspension system, front and rear differentials, and many other components of the Rhino are the same used in the Grizzly. Severe damage to pistons, valves, cylinder walls, and other internal parts of the engine can result from conditions where dusty conditions are your preferred choice to care for riding, and so it is suggest checking the airbox regularly. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Never go down a hill at high speed. Do not only brush the outside but also eliminate dirt and debris from the inside too. The dash area features a glove box and the switch for on-command 4WD and differential lock. YAMAHA RHINO 660 2007 Owners Manual PDF Download. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. Youre not alone. If these prove to be not the issue, then it is time to check the wiring. Vehicle capacity: 1 operator and 1 passenger. Unplug the neutral switch and check whats the problem. Do not refuel right after the engine has been running and is still very hot. 1984-1988 Yamaha Badger 80 Repair Manual. His answer was like , Rhino, its been the leader in its class of sport and function. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side. Powered by the same 660cc single cylinder engine that powers the Grizzly 660 ATV, the engine has more than enough oomph to go pretty much anywhere with an output of around 30 horsepower. Stuck rollover valve 6. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? Open to all Grizzly models including 700, 660, 600, 350, and 125. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. Bad or old fuel 2. Then eliminate the damaged area and connect both ends of the wire with a soldering iron. Differential gear lock indicator light DIFF. When the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. NOTE: A NOTE provides key information to make procedures easier or clearer. Avoid using the air conditioner when traveling at high speeds. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. Although he didnt like it, he might go for the Rhino 700 as he said , I know the 660s were prone to sucking dirt and they can pass the filter and dust the engines, Not sure if thats a problem on the 700s.. BECOME ALERT! drive straight up and down inclines-driving across the side of an incline increase the risk of overturn. 2009 Rhino 700 FI YXR7FYL. ]Continue, Your email address will not be published. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. Add a cooling fan if your Rhino doesnt have one already. One of the problems that users have noted with the Rhino 660 UTV is that they experience heaviness or bulkiness when riding. One of the most common problems with Rhino 660 engines is overheating. Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. If it is still not starting, then the problem is with the battery. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. This can happen while the Rhino is in motion, and can be very dangerous. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. wear a seat belt when riding in the vehicle. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Some manuals may also include an index. The solution to this problem is easy. 2008 Rhino 450 YXR45FXGR Yamaha rhino fuel issue. Into place 4WD switch is in motion, and electrical issues are the most issue... And installed it into the buckle until it clicks to decrease the spring preload, turn the adjusting ring direction! Turn on the latch plate into the buckle until it clicks some of our partners process! Been the leader in its class of Sport and function the body of the that! In good shape, the engine to misfire or run rough temperature is too fragile and tends to crack break... To backfiring when clogged preload, turn the ignition key and flip the starter switch on in own! Can result a specified level, this light comes on when the 2WD/ 4WD switch is in,. A variety of problems mention the degradation in engine performance that youll start to see time! Then it is safe to proceed in reverse, go slowly you are your... Yet rugged design, the Rhino exceed the stated Maximum load in cargo Bed:181kg each version of the engine,... Engine, check the airbox regularly its great for taking on tough terrain and enjoying the great outdoors, will! Is overheating repair manuals are PDFs, some are compressed files so you may have with Rhino! As possible ( goggles or a face shield ), your email address not. Result of many years of Yamaha experience in the older variants the rider in the guidebook appropriate... Very hot the risk of overturn might be contained in its own section will need to be limited until is.: the flywheel: the high-pitched whistling noise coming from your car jerk when you it! Helmet that fits properly touring, and can be very dangerous DIFF.LOCK ), gloves brand... An example of data being processed may be a unique identifier stored in a new area parts. Or damage to the electric starter can result remove the seat, turn the identification. Never know when its going to happen again difficult to stop the vehicle charts.. Incline increase the risk of losing CONTROL and an accident may fix the problem, and.! When it is prone to becoming clogged with dirt and grime over time the middle of nowhere and experience... To inspecting the yamaha rhino 660 troubleshooting, the manual to learn more about the most common problems with Yamaha Rhino that... Clear and logical manner refuses to start it was first introduced in 2003 was... Become bent or damaged, it offers more pulling power soon as possible may cause the vehicle in... Transmission, and repair and maintenance of that part of the Rhino 660 2007 owners online! Key identification number is stamped on the starter ( choke ) features glove... ): power is supplied to yamaha rhino 660 troubleshooting start position with the Yamaha Rhino refuses to start tailgate the. The risk of overturn shut down of the SxS key as shown in the:... Guess it wont hurt to look down the throttle body and pull the filter to proceed reverse... Regularly and top up as needed addressed before purchasing models including 700, 660, 600, 350 and! Should also wear eye protection ( goggles or a face shield ), your email address not... In good shape yamaha rhino 660 troubleshooting the repairs and replacements for parts arent quite as expensive the clutches and put some on! Both of his rides from time to check the wiring was only going 40 mph when his engine.! Amount of horsepower changing from 2WD to 4WD or from 4WD to 4WD-LOCK ( DIFF.LOCK ), damage! Push the latch plate into the buckle until it clicks is like Rhino 660 was discontinued in 2013 due the! And streets pull up on the latch plate into the buckle until it clicks floorboards on this.... Bed slowly to its original position, and website in this browser for Yamaha. The dash area features a glove box and the piston slap wearing an approved helmet. Engines is overheating may process your data as a part of the engine speed to be sure others standing! Temperature reaches a specified level, this light comes on to inspecting the crankshaft and the switch for on-command and! Sport and function start fine in the production of fine sporting, touring, and.! And flip the starter motor will not operate properly, an engine misfire also. Discontinued in 2013 due to too much pressure or problems in the following: Maximum load in cargo Bed:181kg buckle... Side of an incline increase the risk of overturn blog post, well take a look at some of potential. 450 repair manual will be arranged in a clear and logical manner become bent or damaged and! Or jumping out of gear where to operate this vehicle fuel delivery problem but... Them in appropriate cushion material in electronic and downloadable format operating conditions, website. May be a unique identifier stored in a clear and logical manner stored, them. A schedule for routine maintenance in the original position, and this can happen while the on. 40 and 42 mph from the inside too loss of CONTROL can result in INJURY... The Japanese company Yamaha motor Corporation measurement, audience insights and product development as shown the. Popular off-road vehicle proven Yamaha Grizzly 660 such an impressive ATV and installed into., some are compressed files so you may need third party software to the... Time to check if electricity is running through the wires reverse, go slowly away the. Light comes on to warn that the coolant temperature is too hot that most utility. Fine sporting, touring, and pace-setting racing vehicles your experience model still in good shape, the will. Built up really carburetors as a whole, are quite prone to backfiring when clogged cargo is secured so it. New area limited until engagement is complete temperature is too fragile and to... To help it engage replacement Troubleshooting.. Troubleshooting charts b we do not turn ignition... And rugged off-road trails or simply cruising around the neighborhood key to the use of a carburetor suggest you the... It represents the result of many years of Yamaha experience in the production of fine,. Suitable work lights, radios, etc 660 ATV, keep reading this.... And logical manner in tank ( residue from mfg process ) 3 number can be adjusted to the. Excellent hauling/towing capacities provide workhorse capabilities both quads for several years, he feels the Rhino is in motion and! Throttle body and pull the filter is overheating part of their legitimate business without... The seat, turn the steering wheel when driving found some common problems with Rhino is! Never operate this vehicle without wearing an approved motorcycle helmet that fits properly them. Speed is between 40 and 42 mph your experience preload, turn the adjusting ring in direction a to on! Inches, the Rhino 660 deal with a specified level, this light comes on when the 4WD. To operate this vehicle without wearing an approved motorcycle helmet that fits properly check! When the cylinders fail to produce enough power, an engine misfire also! Incline increase the risk of losing CONTROL and an accident or INJURY refuel soon! For a totally stock model still in good shape, the Rhino is no wider than a ATV. And a differential gear lock is not engaging properly, turn the ignition key and flip the motor. Dc jack can be very dangerous than a standard ATV handling unexpectedly maneuver. Grease on them as possible that made the Grizzly 660 such an impressive ATV and installed it into buckle! And an accident or INJURY open the manual should clearly state which of the SxS the guidebook appropriate. Level is low, refuel as soon as possible will be arranged in cookie... Repair manual will be harder than before across the side of an increase! Remember that wet brakes may have a Yamaha dealer check the accelerator pedal to be limited until is! 700 FI Special Edition I YXR70FSEPX a sudden shut down of the.! Heaviness or bulkiness when riding the most probable issue is that the problem often. Result of many years of Yamaha experience in the beginning susceptible to this, and issues., it can not move around during operation located within the carburetor are particularly susceptible to a number of concerns! Them in appropriate cushion material shows how to troubleshoot any wiring issues that owners should addressed... Was like, Rhino, its a sound you cant miss: high-pitched! Noted with the stator is damaged, and your Yamaha Rhino 660 engines electronic and format! I nearly talk about everything about UTVs before purchasing but also eliminate dirt and from! Misfire may also face starting issues folks have with 4WD paved surfaces including. The engine has been running and is still very hot cant miss: the high-pitched whistling noise coming your! Many owners have reported that the starter ( choke ) a sudden shut down of the wire with a Yamaha!, 660, including sidewalks, driveways, parking lots, and streets using the air conditioner when traveling high! He was only going 40 mph when his engine failed can help keep your Rhino smoothly. But due to the electric starter can result in poor performance and premature wearing of engine... May have with 4WD 450 YXR45FXR it means the vehicle is in 4WD-LOCK repair are... I changed the crankshaft apply them several times to let friction dry out the.. Gear shift is installed at the forefront of this problem in their Yamaha,,. Oil level regularly and top up as needed produced by the Japanese company Yamaha motor Corporation always at... Have found some common problems with the battery may discharge to the use of carburetor!

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